Central Plants & Pumping Systems

Central Plants & Pumping Systems 

Systecon is a leading manufacturer of custom prefabricated central plants including chiller plants, hot water/steam boiler plants and cogeneration plants.

Advanced Prefabricated HVAC Solutions

We work with you to provide the most efficient and advanced prefabricated HVAC solutions for your project.

Custom Design

Condenser Water System

Factory Assembed

Pre-assembed by our team of engineers

Performance Tested

Performance tested before leaving the factory

Delivered & Installed

Simple installation, start-up & commissioning.

Solutions

Standard Pump Package

Standard Pump Packages provide indoor comfort systems and comprehensive facility solutions for institutional, commercial, and industrial uses.

By combining components into standard configurations, Systecon is able to offer modular pump packages that cost less and require less time to manufacture…

  • All engineering is done- no custom engineering charges
  • All programming done & tested- no field work needed from factory
  • Price concessions for volume on: Pumps, VFDs, Controllers
  • No expensive factory start-up

All Systecon Standard Pump Packages come with factory mounted controls for pump sequencing and remote monitoring. Major system components include pumps, variable frequency drives, headers, and structural steel bases.

85%

Product Quality Index

92%

Energy Generation

Custom Pump Package

Modular pumping systems are typically integrated within a modular central plant and like all Systecon systems, are custom designed, factory assembled, and performance tested to provide the highest quality solution for your specific project.

A modular pumping system can be applied to chilled water, hot water and condenser water systems. These are applicable to constant speed, primary/secondary, and variable primary systems or VariPrime® systems which include integrated chiller minimum flow bypass and control valve.

Systems can be designed for indoor or outdoor applications with several enclosure options to select from. Systecon’s OEM relationships provide your choice of system components from the top equipment brands.

85%

Product Quality Index

92%

Energy Generation

Modular Central Plants

Central plants can integrate:

  • Chillers: Air-Cooled (Screw, Scroll, Reciprocating), Water Cooled (Centrifugal, Screw, Scroll, Modular)

  • Boilers (steam)
  • Cooling Towers & Closed-Circuit Coolers
  • Heat Exchangers: Plate Frame (waterside economizer, cooling tower water process systems, glycol isolation systems), Shell & Tube (Steam to hot water systems, process isolation)

  • Pumps
  • Power Distribution

  • Controls & Wiring

Modular construction allows the owner and consulting engineer retain control of the design and implementation of their modular central plant – from design review and component selection to witness performance testing and factory walkthrough before shipment.

85%

Product Quality Index

92%

Energy Generation

CritiChill®️

Traditionally, there have been two cooling options – a water-cooled chiller plant which is extremely efficient or an air-cooled chiller plant which uses no water and chemical treatment

At Systecon, we  understand the importance of using water responsively and have combined the best of both systems – efficient cooling with minimal water usage – in our patented CritiChill® modular indirect evaporative cooling system.

CritiChill® is an indirect evaporative cooling system with a supplemental chiller that can be bypassed as weather conditions dictate. The supplemental chiller is shut down during conditions when the evaporative cooler can efficiently cool the building and is engaged for supplemental cooling when conditions are not conducive for the evaporative cooler to handle all cooling needs.

With an adiabatic cooler, the system only uses 20-30 percent of the water normally required by a traditional cooling tower and without the expense of chemicals. Coupled with pre-cooling operation, the system provides a level of efficiency near that of a traditional water-cooled chiller.

CritiChill® can be applied to many applications and can be an ideal solution for data centers, process cooling, simultaneous cooling/heating, or other buildings with sensible cooling devices that have warm water delivery including chilled beam.

85%

Product Quality Index

92%

Energy Generation

Heat Exchanger Packages

Types of heat exchanger systems:

  • Plate & Frame: Waterside economizer, cooling tower water process systems, glycol isolation systems
  • Shell & Tube: Steam to hot water systems, process isolation
  • Steam to hot water typically include: controls & VFD’s, heat exchangers, pumps, hydronic or steam specialties.

  • Steam Specialties: Steam Control Valve, Strainer, Traps, Condensate Pumps, Bypasses, PRV
85%

Product Quality Index

92%

Energy Generation

Process Cooling Water

Process cooling water is applied when constant control of process temperatures is required.

Systecon provides Process Cooling Water (PCW) systems for industrial and process clients requiring specific temperature cooling water for their production tools.

Many process tools, such as those used in the semiconductor industry, generate heat that must get removed continuously and consistently. PCW systems circulate process water at a consistent temperature and pressure for more efficient use of water-cooled tools.

Systecon’s PCW package consists of an end suction pump, horizontal filter housing, plate and frame heat exchanger, VFD, I/O panel, temperature control valve, and temperature and pressure transmitters. The package is isolated from the system piping and building using springs and snubbers in the structural base and flex connectors at the package connections.

85%

Product Quality Index

92%

Energy Generation

Central Plant Control

Systecon’s central plant controls combine industrial grade programmable logic controllers (PLCs) with a dedicated interface screen and remote interface devices to deliver the most robust systems guaranteed to run without failure.

Using the latest PLC technology available from Allen-Bradley, Systecon’s controls can provide unmatched speed, reliability, and redundancy:

  • Reads all system inputs twice a second, allowing for quick reaction to changing load conditions

  • Failure rates less than one per 100,000 hours of operation
  • Offers redundant power supply, processor, and I/O for central plants
85%

Product Quality Index

92%

Energy Generation

See Systecon’s custom, modular utility solutions at work.

Get a completely customizable factory-built system that suit your needs, shortens your project schedule at improved quality and safety compared to traditional field-built systems.

Systecon spans the globe with successful projects on five continents.

This map shows most modular systems installed since 2012.

Contact us to get a quote.

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